Chapter 1: Maintenance Management
- Maintenance principles and definitions
- P-F curve
- Maintenance bases
- Maintenance importance and objectives
- Maintenance history
- Proactive process
- Equipment malfunctions
- Types of maintenance philosophies
Chapter 2: Asset Management
- Asset definition
- Asset life cycle
- CAPEX & OPEX
- Asset cost control
- Asset management DPT
- Inventory management
- BOM & spare parts
Chapter 3: Maintenance System implementation
- System principles
- Maintenance flow
- Corrective management
- O management
- Equipment LOG
- Daily LOG
- Preventive management
- O.P creation
- Check list management
- Maintenance plan
- On-job training
- Tradeoff Between Repairs and PM
- Predictive techniques
- How Speedy Should Repairs Be?
- CMMS/EAMS
- Failure management
- CMMS/EAMS implementation
Chapter 4: Reliability
- Reliability definitions
- Reliability calculation
- Failure pattern
- Availability definitions
- Availability calculation
- MTBF
- MTTR
- Failure rate
- System reliability calculations
Chapter 5: planning and scheduling
- Planning and scheduling history
- Planning and scheduling definitions and differences
- Job priority
- Planning deliverables
- Scheduling consideration
- Backlog
- Preventive maintenance planning & scheduling – intervals
- Criticality analysis
- Criticality matrix
Chapter 6: mechanical element
- Types of drive belts
- Difference between drive belts design and usage
- Belt tension and life time
- Types of pullies
- Belt selection and standards
- Types of belts manufacturing
- Belts malfunctions
- Chain Drive
- Sprocket
- Chain
- Roller Chain Layout and classification
- Chain clearances malfunctions
- Gears
- Classification of gears
- hypoid gear vs spiral bevel gear
- Gear functions
- Gear mates
- Enclosed Gear Drives
- Gear train types
- Gear train types calculations
- Gear lubricant
- Gear maintenance
- Gear fixation
- Gear materials
- Gear failure
- CAMs & CAM followers
- Types of cams
- Types of cam followers
- Followers displacement diagram
- Cam failures
- Shafts
- Types of shafts
- Shaft materials
- Shaft fixations
- Shaft malfunctions
- Spline shafts
- Shaft Alignment (coupling Alignment)
- Couplings
- Types of couplings
- Couplings design
- Couplings selection
- Coupling failures mechanisms
- Bolts, screws, nuts and washers
- Threading tools
- Bolts selection and threading malfunction solving (practical)
- Keys, Pins, Cotters and circlips
Chapter7: Measuring
- Vernier caliper (mm – inch)
- Thread Measuring
- Tap chart
Chapter8: Oiling and lubrication
- Lubrication principle
- Surface roughness
- Viscosity
- function of lubricants
- Types of lubricants
- Selection of lubricants
- Methods of oil lubrication
- Methods of grease lubrication
- Grease lubrication equipment
- Lubricants-Handling, Storing & Dispensing
- Gear and bearing lubrication
- Protective Devices
- Lubrication Fittings
- Related Safety, Care and Maintenance
- Difference between oiling and lubrications
Chapter9: sealing and packing
- Sealing principles
- Oil seal
- Mechanical seal
- Packing
- O- Ring
- Valve sealing
- Gearbox sealing
Chapter10: Bearing technology
- Stresses definition
- Tensile strength principles
- Mechanical properties of materials
- Stress and strain diagram
- Mechanical loads
- Stress concentration
- History of bearings
- Bearing fundamentals
- Bearing applications
- Tolerances
- Bearing seats and alignment
- Operating temperature
- Classification of bearings
- Bearing component
- Journal bearings types
- Anti-friction bearing types
- Tapered bearing
- Ball bearing
- Self-aligning ball bearing
- Linear ball bearing
- Sliding bearing
- Spherical bearing
- Needle bearing
- Ball joint bearing (male &female)
- Cylindrical bearing
- Thrust bearing
- HUB bearing
- Bearing assembly and remove
- Related Safety, Care and Maintenance
- Bearing cleaning
- Oiling and lubrication principles
- Bearing lubrication
- Bearing maintenance
- Machine vibration
- Bearing spectrum
- Misalignment spectrum
- Run out spectrum
- Bearing assembly and remove and manufacturing
Bearing selection and measuring using SKF and FAG catalogue (practical)
Chapter11: Maintenance Tooling and workshop orientation